Industrial Belt Solutions

We manufacture a variety of industrial belts for diverse applications since 1976. Quality assured.

Endless Conveyor Belts

An endless conveyor belt is a type of conveyor belt that is manufactured as a continuous loop without any seams or joints. Unlike traditional conveyor belts that are made in long sections and then spliced or fastened together on-site, endless belts are a single, monolithic piece.

This seamless construction is their defining characteristic and the source of their key advantages, making them the preferred choice for applications requiring high precision, hygiene, and durability.

COLD MILL WRAPPER BELT

A cold mill wrapper belt is a specialized, high-performance belt used in the steel and metal processing industry. Its primary function is to securely and precisely wrap flat-rolled metal strips (such as steel or aluminum) into compact, cylindrical coils.

This is a critical, yet delicate, part of the cold rolling process. Unlike hot mills where the metal is at a high temperature, cold mills deal with metal at or near room temperature. This requires the wrapper belt to handle a hard, rigid, and sometimes abrasive material while preventing surface damage.

A corrugated sidewall conveyor is a specialized type of belt conveyor that is designed to transport materials at steep angles, including vertical (90°) inclinations. Its unique construction allows it to handle bulk materials in confined spaces and with high efficiency..

CORRUGATED SIDE WALL CONVEYOR

Explore our range of high-quality industrial belts and solutions.

CATTERPILLAR - ENDLESS CONVEYOR WITH RIB

USAGE - Conveyor belts with ribs or profiles, such as the "Caterpillar Belt" shown, are designed for specific applications where material needs to be transported at inclines or declines, or where enhanced grip and stability are required.

Purpose and Advantages:

Enhanced Grip and Stability: The ribs or profiles on the belt surface provide increased friction and a physical barrier, preventing materials from sliding or rolling back, especially when conveying at steep angles.

Steep Incline/Decline Transport: They are ideal for moving bulk materials like coal, ore, sand, gravel, or concrete up or down steep inclines in industries such as mining and construction.

Reduced Belt Slip: The ribbed design, particularly in V-ribbed or poly V-belts, allows for better engagement with pulleys, enhancing power transmission and minimizing the risk of belt slippage, contributing to more efficient operation.

Load Capacity and Longevity: The robust construction, often involving materials like polyester cord and specialized rubber compounds as seen in "Tiger Heavy Duty Polyester Cord" belts, contributes to high rigidity, smooth movement, and even load distribution, leading to a large load capacity and extended service life.

DIXOL ROPE V Belt

USAGE - Dixol rope V-belts are primarily used for power transmission in various industrial applications, especially where synchronous speeds are required. They are commonly found in jute mills, flour mills, and tea gardens.

• Power Transmission:

  Dixol rope V-belts, like other V-belts, transmit mechanical power between rotating shafts.

• Synchronous Speeds:

  They are particularly suitable for applications requiring consistent and synchronized speeds.

• Industrial Applications:

  They are frequently used in mills and factories, including jute mills, flour mills, and tea gardens.

• Specific Sizes:

  Different sizes are used in different industries, for example, 3/4" and 7/8" in tea gardens, and 1.1/4", 1.1/2", 1.5/8", 1.3/4" in flower and jute mills.

• Durability:

  While their lifespan depends on the specific usage, they are designed for industrial environments and are expected to last a reasonable amount of time.

GUTTY BELT

Function of a Gutty Belt:

Power Transmission: Gutty belts are a type of V-belt designed for power transmission in various mechanical systems, similar to traditional V-belts.

Enhanced Grip/Traction: The distinct "gutty" or studded surface (the red segments with yellow dots) likely provides enhanced grip or traction, which can be beneficial in applications requiring secure engagement with pulleys or where slippage needs to be minimized.

LENIX CORD BELT

USAGE - Lenix belts, also known as flat cord belts, are primarily used for power transmission in various industrial applications. They are commonly found in flat belt drives and are known for their suitability in a wide array of industrial settings. Specifically, they are frequently used in paper cone tube industries, jute mills, core factories, paper mills, and chemical factories.

• General Purpose Flat Drives:

  Lenix belts are recommended for general use in flat belt drives across various industries.

• High-Speed Applications:

  Their compact design, excellent bending properties, and uniform thickness make them suitable for high-speed drives with minimal vibration.

• Durable and Reliable:

  The polyester cord construction of Lenix belts, particularly those manufactured by Mazcon Rubber Industries, contributes to their long and reliable service life in flat belt drive systems.

• Specific Industry Uses:

  They are particularly popular in industries such as paper cone tube manufacturing, jute mills, core factories, paper mills, and chemical factories.

• Resistant to Wear:

  Lenix belts are known for their abrasion, heat, and oil resistance, making them suitable for demanding industrial environments.

VARIABLE SPEED BELTS - CVT BELTS

USAGE - Variable speed belts are primarily used to adjust and control the speed of machinery by varying the effective diameter of the pulleys they engage with. This allows for a continuously variable transmission and efficient power transfer across a range of speeds, making them suitable for applications requiring adjustable speed or where different speeds are needed for optimal performance.

• Speed Control:

  Variable speed belts, also known as variable speed V-belts, are designed to be used with variable pitch pulleys. As the pulley's diameter changes, the belt's position on the pulley changes, effectively altering the speed ratio of the drive.

• Efficiency:

  By allowing the machinery to operate at its most efficient speed for a given task, variable speed belts can help conserve energy and reduce wear and tear on the equipment.

• Applications:

  They are used in a wide range of applications, including industrial machinery, two-wheeled vehicles, and scooters with automatic transmissions. Examples include conveyor systems, crushers, compressors, and process lines.

• Features:

  Variable speed belts are often designed with a raw-edge cogged design, providing flexibility and resistance to deformation. They are also designed to handle high loads and ensure smooth acceleration.

• Distinction from Standard V-belts:

  While standard V-belts primarily focus on transmitting power between shafts, variable speed V-belts are specifically designed for the purpose of speed variation and are often used in continuously variable transmissions (CVT).

TAKE UP BELT TOP TEETH BOTTOM RIBS

USAGE - Take-up belts, also known as take-up units, are used in conveyor systems to maintain proper belt tension. They compensate for belt stretch, adjust for changes in belt length, and accommodate variations in load or overload conditions. Essentially, they ensure the conveyor belt operates smoothly and efficiently by preventing issues like slippage, sagging, and excessive wear.

Maintaining Tension: Proper belt tension is crucial for a conveyor's stable operation. Take-up devices ensure the belt remains at the correct tension, preventing it from slipping or sagging.

Accommodating Belt Stretch: Conveyor belts naturally stretch over time due to wear and tear. Take-up mechanisms allow for this stretch to be taken up, maintaining optimal tension.

Handling Load Variations: Conveyor systems often experience changes in the amount of material being carried. Take-up devices adjust to these load variations, ensuring consistent tension and smooth operation..

Providing Reserve Belt Length: Take-up units often include a reserve length of belt, which can be useful during belt splicing or in the event of an emergency stop.

TAKE UP BELT TOP CURVE TEETH BOTTOM RIBS

USAGE - Take-up belts, also known as take-up units, are used in conveyor systems to maintain proper belt tension. They compensate for belt stretch, adjust for changes in belt length, and accommodate variations in load or overload conditions. Essentially, they ensure the conveyor belt operates smoothly and efficiently by preventing issues like slippage, sagging, and excessive wear.

Maintaining Tension: Proper belt tension is crucial for a conveyor's stable operation. Take-up devices ensure the belt remains at the correct tension, preventing it from slipping or sagging.

Accommodating Belt Stretch: Conveyor belts naturally stretch over time due to wear and tear. Take-up mechanisms allow for this stretch to be taken up, maintaining optimal tension.

Handling Load Variations: Conveyor systems often experience changes in the amount of material being carried. Take-up devices adjust to these load variations, ensuring consistent tension and smooth operation..

Providing Reserve Belt Length: Take-up units often include a reserve length of belt, which can be useful during belt splicing or in the event of an emergency stop.

CHEVRON ENDLESS CONVEYOR BELT

USAGE - Chevron endless conveyor belts are primarily used for transporting loose, bulk materials up steep inclines where standard flat belts would be insufficient. The unique chevron pattern on the belt's surface helps prevent materials from sliding or slipping back down the incline

• Inclined Material Handling:

  These belts are designed to handle materials like gravel, sand, coal, ores, and grains at angles that would cause other belts to fail.

• Cleated Surface:

  The chevron pattern acts as a series of cleats, gripping the material and preventing it from sliding down the incline.

• Reduced Material Spillage:

  By preventing slippage, chevron belts minimize material loss and improve overall efficiency and safety.

• Various Industries:

  Chevron belts are used in a wide range of industries, including mining, construction, agriculture, and recycling.

• Endless Construction:

  The "endless" design means there are no seams or joints, making the belt more durable and reliable, especially in demanding applications.

CHEVRON ENDLESS CONVEYOR BELT

USAGE - Chevron endless conveyor belts are primarily used for transporting loose, bulk materials up steep inclines where standard flat belts would be insufficient. The unique chevron pattern on the belt's surface helps prevent materials from sliding or slipping back down the incline

• Inclined Material Handling:

  These belts are designed to handle materials like gravel, sand, coal, ores, and grains at angles that would cause other belts to fail.

• Cleated Surface:

  The chevron pattern acts as a series of cleats, gripping the material and preventing it from sliding down the incline.

• Reduced Material Spillage:

  By preventing slippage, chevron belts minimize material loss and improve overall efficiency and safety.

• Various Industries:

  Chevron belts are used in a wide range of industries, including mining, construction, agriculture, and recycling.

• Endless Construction:

  The "endless" design means there are no seams or joints, making the belt more durable and reliable, especially in demanding applications.

CATTERPILLAR BELTS

Usage:

This type of belt is a critical component in a machine known as a "caterpillar haul-off unit." The machine works with a pair of these belts—one on top, one on the bottom—that clamp down on a continuous product to pull it away from an extrusion die at a precise speed. This process is essential for:

• Cable and Wire Extrusion: In the cable industry, extruded cables are passed between two flat caterpillar belts. The belts pull the cable uniformly, ensuring a consistent diameter and quality as it cools before being spooled.

• Plastic Profile and Pipe Manufacturing: This is a major application. The belts are used to pull extruded PVC pipes, hoses, and other plastic profiles through the cooling and cutting processes. Their strong, even grip prevents the soft plastic from deforming.

• Welding Rod and Tube Manufacturing: They are used to convey and pull continuous products like welding rods or various types of industrial tubing along the production line with precision.

• Packaging and Winding: In some applications, they are used to drag, roll, and press layers of material, such as paper, in the creation of tubes and other packaging products.

Key Characteristics and Benefits in these Applications:

• Precise Speed Control: The use of a pair of belts provides a strong, non-slip grip, ensuring a uniform and consistent pulling speed.

• Damage Prevention: Because the grip is distributed over a large surface area, it prevents damage or marking on the surface of the extruded product.

• Endless and Seamless: High-quality caterpillar belts are made as a single, endless loop without a seam or splice. This is crucial for preventing any "jump" or irregularity in the pulling motion, which could compromise the product's quality.

• Usage of Caterpillar Drive Belts (in Heavy Machinery):

  These are the belts (V-belts, serpentine belts, etc.) found in the engines of equipment made by Caterpillar Inc., such as bulldozers, excavators, and generators. Their usage is for:

• Powering Engine Components: These belts transfer power from the engine's crankshaft to various accessories, including the alternator, water pump, power steering pump, and air conditioning compressor

RIB TYPE CENTRE HOLES CONVEYOR

Ribbed surface function

• Increased grip and stability: The ribbed surface creates a larger contact area with the conveyed material, enhancing grip and preventing slippage.

• Enhanced performance on inclines: Ribs effectively prevent materials from rolling back, improving the efficiency of conveying on inclined surfaces.

• Suitability for specific materials: Ribbed belts are particularly effective for conveying materials that are prone to slippage, such as granular, lumpy, or packaged goods, especially on inclines.

  Center holes function

  • Drainage and Filtration: In applications like wet processing or dewatering, the holes facilitate the separation of liquids or contaminants from solids as they are conveyed.

  • Airflow and Cooling: For certain applications, holes can allow for better airflow, potentially aiding in the cooling of the transported materials or the belt itself.

  • Specialized Handling: Depending on the material and application, holes can also be used for specific handling tasks, such as vacuum conveying for delicate items.

  Essentially, a rib-type center hole conveyor belt is designed to:

  • Convey materials efficiently: The ribbed surface ensures secure and stable transport, even on inclines.

  • Address specific material handling challenges: The center holes address challenges related to draining liquids, separating contaminants, or providing specialized airflow.

CATTERPILLAR - CABLE BELT

A "Caterpillar cable belt" is a specialized type of industrial belt used in a process known as "haul-off." Unlike the continuous tracks on a bulldozer or tank (which is a different use of the term "caterpillar"), these belts are a key component in machinery used for the extrusion of cables, pipes, tubes, and other long, continuous products. The primary usage of these belts is to provide a consistent, high-friction grip to pull the product away from an extruder die at a controlled, stable speed. This ensures the final product has a uniform diameter, a consistent shape, and an accurate length.

1. Cable and Wire Manufacturing

This is one of the most common applications. In cable extrusion lines, a caterpillar haul-off machine uses a pair of these belts—one on top and one on the bottom—to grip the cable firmly. This process is crucial for:

• Pulling extruded cables from the extrusion die.

• Maintaining a constant line speed to prevent variations in the cable's diameter and overall quality.

• Winding the finished product onto a spool or into a drum.

2. PVC Pipe and Plastic Profile Extrusion. In the plastic and PVC industry, a caterpillar belt system is essential for: Traction and Pulling: It provides the necessary pulling force to draw extruded PVC pipes and other plastic profiles (like window frames, door trims, etc.) through the cooling and cutting stages.

• Preventing Deformity: The consistent and even grip of the two belts prevents the newly formed, soft plastic from deforming as it is being pulled.

3. Welding Rod and Tube Manufacturing: other continuous products, such as welding rods or various types of industrial tubing, these belts serve a similar purpose

• Precise Conveying: They ensure the product moves at a precise speed along the production line.

• Quality Control: The consistent movement and traction are vital for maintaining product integrity and quality throughout the manufacturing process.

• Key Features and Functions:

• Dual-Belt System: The belts operate in pairs, providing a strong and even clamping force from both the top and bottom of the product.

• High-Friction Surface: The belts are typically made from a rubber or similar material with excellent abrasion resistance to provide a reliable grip without damaging the product.

• Endless and Spliceless: Many high-quality caterpillar belts are manufactured as a continuous loop without a splice or joint. This is critical for preventing "jumps" or inconsistencies in the pulling speed that could compromise the product's dimensions.

• Customization: They are often available with different surface textures (grooved, smooth, etc.) and levels of hardness (Shore hardness) to match the specific requirements of the material being extruded.

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